Process manufacturing is one of the most challenging industries. There are many factors at play here, including the drive for productivity, efficiency, and sustainability. However, you can’t compromise on safety. It is vital to comply with regulations. On top of that, it has a massive influence on retention and recruitment. Investing in pressure relief valves (PRVs), monitoring solutions, and safety valve silencer equipment is a really wise idea.
Safety is the ultimate priority
The process manufacturing industry involves a lot of potentially harmful equipment. This includes boilers, pressure vessels, pressurised pipelines, reactors, and much more. PRVs are vital if there is an over-pressure situation. They open automatically to relieve it. This prevents potentially serious problems like rupturing and explosions. As a result, they are essential for reducing the chance of injuries and fatalities.
One thing to think about here is lots of businesses in the UK are having trouble with recruitment and staff retention. Any business with a poor reputation for safety will have a really hard time. They’ll likely get less interest for positions and can struggle to keep employees if they see safety issues.
Sustainability
There is also a massive focus on ensuring processes are sustainable today. Several issues can compromise sustainability in the process manufacturing industry. Most notably, leaks are a huge concern because they can release VOCs. They can pose a serious threat to people, wildlife, and the environment.
As we said, PRVs are vital for safety, but there can be issues with leaks. So, it is important to choose quality valves, ensuring they are fit for purpose. Plus, it is vital to monitor them carefully to manage any release of VOCs. A safety valve silencer can be essential too, especially if leaks or pressure release causes harmfully loud noises.
Reliability
PRVs also play a very important role in ensuring reliability. Excess pressure can cause massive damage to equipment. This can be very costly to repair or replace, especially with higher costs in the last handful of years. So, it is better to have valves you can rely on to protect the plant.
One thing to keep in mind here is the operation of PRVs themselves can be an indicator of reliability problems. If they are opening regularly to release pressure, you may have a serious issue in the system. After-all, activation of a safety valve should be a rare occurrence. Monitoring relief events, including frequency and duration is important to ensure you don’t miss potentially serious issues.
Productivity
Finally, you need good quality PRVs and monitoring solutions to ensure operations are as productive as possible. This is a vital factor today in process manufacturing due to intense global competition. The goal is to keep costs as low as possible while maximising uptime.
Talk to us if you want high quality safety valve silencer solutions
Ventx knows how challenging the process manufacturing industry is. There are higher demands than ever before, so things like PRVs, monitoring equipment, and silencers are a must. They help to improve safety, performance, and other factors.
We specialise in designing silencers for different needs, including various kinds of safety valves. Once we’re completely happy with the design, we’ll manufacture a silencer. Then, you can rely on us for installation and maintenance if you need it.
So, get in touch today and talk to us about safety valve silencer equipment. We have the skills and experience to find solutions for various facilities, including brand new plants.
